PVC or Hypalon? The Essential RIB Owner’s FAQ

Deciding whether to repair or retube your RIB often leads to one critical question: PVC or Hypalon? For boat owners across Scotland and Northern England, making the right choice is the difference between a quick fix and a long-term investment that survives the North Sea and the Atlantic.

While both materials have their place in the marine industry, they are chemically distinct and require entirely different care, adhesives, and repair techniques. In this FAQ, we break down how to identify your boat's fabric and why the material you choose dictates the future performance and resale value of your vessel.

How can I tell if my RIB is PVC or Hypalon?

There are three simple "field tests" you can perform at home or in the marina to tell if your RIB is PVC or Hypalon:

1. The Sanding Test: If you lightly sand an inconspicuous area, Hypalon will produce a fine dust and the surface will become dull/matt. PVC will not produce dust; it will usually just scratch or even start to "melt" and become shiny/sticky from the friction.

2. The Appearance of the Seams: Look at where the fabric overlaps. PVC seams are often "welded" (thermally bonded), appearing very flat and clean. Hypalon seams are always glued; you will often see a slight "overlap" or a tiny hint of glue residue at the edge of the seam or the tape.

3. The Back of the Fabric: If you can see the inside of the tube (through a valve or a tear), Hypalon usually has a dark grey or black neoprene backing. PVC is the same colour on both sides.

PVC or Hypalon, why does this matter for repairs?

It all comes down to chemistry. VC (Polyvinyl Chloride) is a thermoplastic, while Hypalon is a synthetic rubber (a thermoset).

PVC glues work by slightly "melting" the surface of the fabric to create a solvent weld.

Hypalon glues (usually two-part contact adhesives) create a high-strength chemical bond between two surfaces.

If you use PVC glue on Hypalon, it simply won't stick. If you use Hypalon glue on PVC, it may hold temporarily but will eventually peel off (delaminate), often at the worst possible moment on the water.

Can the wrong cleaning solvent actually damage my boat?

Yes, and the damage can be permanent. To repair or retube a boat, the surface must be "prepped" with a solvent.

  • For PVC: We typically use MEK (Methyl Ethyl Ketone). It softens the plastic to accept the glue. However, if you use a stronger solvent like Acetone too aggressively on PVC, it can "eat" the fabric, making it thin and structurally weak.
  • For Hypalon: The surface is mechanically sanded (to create a "key") and then cleaned with Toluene or Acetone. Unlike PVC, Hypalon won't melt, but using the wrong chemical can leave an oily residue that prevents the glue from ever sticking properly.

I have a "sticky" boat—is that a chemical failure?

Usually, yes. This is a common question we get asked. "Sticky Tube Syndrome" is almost exclusive to PVC boats. It happens when the plasticisers in the material migrate to the surface due to UV damage or age. Once this chemical breakdown starts, glue will no longer stick to it. In this scenario, a professional Hypalon retube is the only permanent solution.

Rib Retube - PVC or Hypalon - Hypalon Layer Detail
Hypalon Dissected
Rib Retube - PVC or Hypalon - PVC Layer Detail
PVC Dissected

Which material, PVC or Hypalon, is better for the UK climate?

For owners in Scotland and Northern England, Hypalon is the superior choice. While PVC is more affordable, it struggles with the temperature fluctuations and high UV exposure (even on cloudy days) that we experience.

Hypalon is significantly more resistant to mechanical abrasion, fuel spills, and "sticky tube syndrome," making it the professional choice for the North Sea and Atlantic conditions.

Can I "upgrade" my PVC boat to Hypalon?

Absolutely. This is exactly what we specialise in at RIB Retube. If your GRP hull is in good condition but your PVC tubes are fading, leaking, or becoming sticky, we can strip the old PVC and fit a brand-new, custom-made Hypalon collar. This effectively gives you a professional-grade boat at a fraction of the cost of buying new.

Expert RIB Retubing Services for Scotland and Northern England

Whether you’ve confirmed you have Hypalon or you’ve realised your PVC tubes have reached the end of their life, RIB Retube is Northern UK's premier destination for rigid inflatable boat restoration.

Based in Livingston, just outside Edinburgh, we are perfectly located for boat owners across all of Scotland and the North of England. We offer:

  • Precision Hypalon Retubing: Using world-class ORCA® fabrics.
  • Structural Tube Repairs: Professional-grade bonding that DIY kits can’t match.
  • Nationwide Appeal: We regularly welcome customers who travel from the Lake District, Yorkshire, and the Scottish Highlands for our specialist expertise.

Not sure what fabric you have? Contact our team today with a few photos of your boat, and we’ll help you identify your material and provide a free quote for a professional overhaul.

Rib Retube - Why Hypalon is the Gold Standard for RIB Retubing and Repairs - Ribcraft RIB

rob@ribretube

On Jan 27

Why Hypalon is the Gold Standard for RIB Retubing and Repairs

At RIB Retube, based in Livingston, near Edinburgh, we specialise in breathing new life into tired tubes, hulls and outboard motors. When customers ask us what material they should choose for a professional retube or a long-lasting repair, our answer is always the same: Hypalon. When it comes to the longevity, safety, and performance of […]

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Rib Retube.....heading into 2026 It's been a hectic start to the year Supplying laser cut name Logos for our B2B RIB customers Multiple retubes on go with more arriving Scottish Fire & Rescue inflatables in for various jobs WRS rescuse paths in for some custom work Suzuki repower campaign has been a great success with multiple Suzuki engines from 50 hp and up waiting to be fitted. Other various RIB's waiting to come in for work. RIB Retube are a sub division of Ferry Marine & Scotland's only professional RIB retube & repair centre with over 35 years experience in the Inflatable boat Industry. Hull, Deck, Tubes, Hypalon Logos, Electronics & Repowers to name a few services available www.ribretube.co.uk #repair-project #retube-project #repower-project

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RIB Retube do not only work on RIB tubes we carry out many RIB Repowers too.... Take a look at our latest offer in conjunction with Suzuki Marine UK Treat your transom with a repower from Suzuki We're excited to announce that customers repowering their boat with a new Suzuki outboard between 40HP and 350HP can receive FREE rigging & installation. With advanced technology now available, such as the Suzuki Lean Burn Fuel System and Suzuki Precision Control, repowering is an excellent way to access these modern features if you don't want to change your boat. Learn more here: bit.ly/4qypG6r RIB Retube are a sub division of Ferry Marine & Scotland's only professional RIB retube & repair centre with over 35 years experience in the Inflatable boat Industry. Hull, Deck, Tubes, Hypalon Logos, Electronics & Repowers to name a few services available www.ribretube.co.uk #TreatYourTransom #SuzukiMarineGB #TheUltimateOutboardMotor #repower-project

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Valiant V620 RIB in for some tube top wear patches, customer was pulling some lobster pots and the rope was wearing the tube. Black fabric impression wear patches added to match his originals Ribcraft 6.8m in for various modifications to the customers specification Ullman GRP seat bases produced from scratch, mould made, fibreglass layed up, then de-moulded and ready to be fitted Scottish Fire & Rescue various jobs including more over cladding of the high pressure floors for their water recsue craft We thought we were on the slow down for our christmas break then a truck load of inflatables turned up............ Oh well no rest for RIB Retube RIB Retube are a sub division of Ferry Marine & Scotland's only professional RIB retube & repair centre with over 35 years experience in the Inflatable boat Industry. Hull, Deck, Tubes, Hypalon Logos, Electronics & Repowers to name a few services available www.ribretube.co.uk #repair-project

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Ferry Marine & RIB Retube are delighted to announce that our JOSCAR registration has been renewed for another year. JOSCAR (the Joint Supply Chain Accreditation Register) is a globally recognised accreditation used by leading organisations in the aerospace, defence, and security sectors. This renewal means we've once again been thoroughly vetted and approved, meeting the rigorous standards for quality, regulatory compliance, and risk management demanded by these industries. For all our customers & business partners this is a clear assurance that you're working with a trusted, qualified supplier committed to excellence in our work. #retube-project #repower-project

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Tornado 8.5m Full retube in Sylvano Orange Hypalon Leafield C7 inflation valves Leafield A6 pressure relief valves Single Big D rubbing strake black Big D bow fairlead 12 x black fabric impression tube top patches 14 cleat style handles External looped life lines 46m flat black fender Laser cut hypalon name logos Another week and another Retube completed by RIB Retube. Now on to the next one ? RIB Retube are a sub division of Ferry Marine & Scotland's only professional RIB retube & repair centre with over 35 years experience in the Inflatable boat Industry. Hull, Deck, Tubes, Hypalon Logos, Electronics & Repowers to name a few services available www.ribretube.co.uk #retube-project

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